The Driven Man, Jaguar Performance and Improvement Parts, Transmissions, Flywheels, Clutches, Bellhousings, and more Performance and Improvement
Parts for your Jaguar

The Driven Man is your one-stop source for all of your powertrain needs.

Site Map

Email Us
 
Return to the Home Page of The Driven ManRequest A Quote on a ProFit Transmission System - Modern Overdrive Tremec TKO500, TKO600, T5, and T56 systems for 4-spd, 5-spd and 6-speed ConversionsAlthough it's more fun to DRIVE IT, you can Speed Analyze your new Modern Overdrive Tremec TKO500, TKO600, T5, and T56 systems for 4-spd, 5-spd and 6-speed Conversions.Transmission Installers and Service Companies on Modern Overdrive Tremec TKO500, TKO600, T5, and T56 systems for 4-spd, 5-spd and 6-speed Conversions for your new System.  If you know a good Installer, please send them our way.Information about how to Place and Order, Shipping, Warranty, Returns, Policies, Etc. (Also see menu items for specific information)The Driven Man issues a quarterly to yearly newsletter through email subscriptions.  Subscribe Now.This website contains a lot of information and instructions on your transmission conversion from Tips and Tricks, to Installation Pictures and Instructions.  Should you need further help, our Customer Service Reps and Owners (Enthusiasts ourselves) are always here to help you 24/7.  Just call, write, or stop by!
PERFORMANCE FOR THE JAGUAR AJ-V8 ENGINE
Catering to Jaguar Owners but serving all British car owners
Let The Driven Man transform your driving experience Menu
PERFORMANCE FOR THE JAGUAR AJ-V8 ENGINE

Performance
 Enhancements

Performance Exhaust System for XK8

Some History



 

The Exhaust System

V8 Sound - Tasteful not Raucous

The original system has quite a severe restriction due to the shape of the pipes at the point where they rise to pass over the rear drive-shafts. The sequence of silencers adds further restriction which saps power at the higher engine speeds. Strangely Jaguar have silenced the engine to the point where it is almost too quiet for a high performance car and the undoubtedly evocative note of the V8 is muted to the point where it is all but lost. If any engine note was ever intended to be heard it must be that of the V8 engine.

We like to think we have created the system that Jaguar would have produced if they did not have to cater for people who do not know or care about the differences between a V8 and a flat four. It recovers the power loss and subtly releases the lovely V8 sound, yet not to the extent that it becomes obtrusive and spoils the refinement of the car.



 

Some History

Let us start by dispelling the belief still held by a few people that Jaguar just adapted a Ford designed V8 to create their new power unit. The truth is actually the reverse. Jaguar designed the engine in its entirety, it is manufactured in the UK, and a simplified variant is shipped over to the US where Lincoln install it in their LS model!

Jaguar's design team started with a clean sheet of paper for this new V8 engine. Nothing carried over from previous engines and the aim clearly was to produce a class leading power unit with few compromises. In most respects they achieved success and were able to devise remedies for the inevitable weaknesses that emerged with time.

So wide ranging was the research to determine the best engine format to carry Jaguar into the 21st century that the program included building and testing a number of advanced two-stroke engines. Most impressive was a 3.2 litre V6, lean burn, supercharged, two-stroke using the Orbital air-assisted injection process. It produced 350 b.h.p. but emissions and durability proved to be hurdles that were too difficult to overcome. Although a fairly conventional V8 was soon perceived as being the best solution, details like the number of valves to use were resolved in a series of single cylinder prototypes, echoing the V12 program 30 years or so before. Most modern engines use the four valve layout but as befits a project aiming for the best solution, Jaguar's engineers also considered alternative arrangements like the five valve configuration used so successfully by Yamaha on their high performance motor cycle engines. No real advantage could be found that way so progress continued with a more conventional four valve layout.

A very efficient and compact combustion chamber was achieved by closing up the angle between the valves from the 47 degrees of the AJ6 and AJ16 engines to a more ideal 28 degrees, accepting the slight drawback that the head bolts were situated right under the camshafts so the heads could not be totally pre-assembled. An incidental advantage of the narrower valve angle is that it helps to keep the cylinder heads compact, so minimising the weight and package size of the complete power unit.

Special attention was devoted to the valve train to keep masses as low as possible, valve stems for example being just 5 mm in diameter. This brings advantages in three respects: firstly, there is a measurable improvement in fuel economy due to reduced friction losses; secondly, it is easier to reduce mechanical noise thereby improving refinement; finally, the mechanical stresses in the valve train are reduced. The latter point is particularly relevant but to understand why a short digression is necessary.

Purpose designed four valve V8 racing engines use a single plane crankshaft (like an in-line four cylinder) to obtain evenly spaced firing impulses along each bank to allow for optimum exhaust tuning, the downside being that the engine shakes laterally because of unbalanced forces. Even with a regular firing order such engines are notorious for timing gear problems associated with severe instantaneous torque reversals, which at different times have caused much trouble in four valve V8s from such illustrious names as Coventry Climax, Repco, Cosworth and Ilmor.

Production V8 engines almost always use a two plane crankshaft (four crank throws disposed at 90 degree intervals) which provides good balance but an uneven firing order along each bank. Because of this a four cam production V8 inevitably has the cams asymmetrically phased around the axis of each camshaft as shown in the diagram. This gives rise to irregular loads on the drive between the crankshaft and the cams and between the two camshafts on each head.

It is perhaps then not surprising that on the Jaguar V8 the tensioners on the secondary camshaft chains in particular have developed a reputation for being troublesome. In fact it may not be that there is any weakness in the tensioners themselves, rather that at certain critical speeds heavy torque reversals on the chain can produce higher than expected stab loads, a condition which can probably be exacerbated by some usage patterns. It is perhaps interesting that the later 4.2 V8 uses more rugged morse internal tooth primary chains and that when BMW introduced a similar V8 (four valve, twin OHC, Nikasil bores, sintered fracture split con-rods) in 1992 they used duplex chains throughout. Whilst Jaguar's design team, in choosing a single link chain drive, did specify that it should be rated for heavy duty, one wonders if there have been any regrets that space wasn't made to use a duplex chain rather than relying on the lightweight valve gear to let them get away with the narrower option?

Of course, all engines have weaknesses that only become apparent with time and the engineering of the Jaguar V8 is not without many positive attributes. The combination of quite large valves and cam profiles of modest duration, allied, in the case of the naturally aspirated 4 litre, to a variable timing mechanism controlling the inlet cams, results in an engine with a particularly wide spread of torque.

The early variable timing device was a two state system - either advanced or retarded over a range of 30 degrees (at the crankshaft). Retarding the inlet cam eliminated overlap so improving idle and drive quality at very low speeds and light loads. It also meant the inlet valve closed later thereby improving power at higher speeds. In the mid-speed, part to high load range, the cam was advanced giving early inlet closing to boost torque, the extra overlap then also providing a degree of 'internal EGR' to reduce NOx emissions. Later engines use a more advanced system that optimises the cam phasing within a much wider range of, incredibly, 48 degrees.

With the benefit of hindsight the decision to use Nikasil plated cylinder bores instead of conventional liners might be judged a bad mistake, but it is one that was understandable and which caught BMW off-guard as well. The Nikasil process had been used for years on motorcycle engines and is in common use for F1 and other racing engines so it is hardly unproven technology. At the time BMW's exceptionally tight control of oil on the bores was thought to be a factor in their troubles, which would not apply elsewhere. In truth, instances of failure of the Nikasil coating appear to have been induced by poor fuel quality in certain markets allied to short journey usage, and engines running on low sulphur fuel would be most unlikely to suffer the problem. Jaguar resolved service failures in an honourable fashion but eventually decided to abandon Nikasil and revert to conventional cast iron liners (from VIN 42776 XK8, 878718 XJ8). The advantages of light weight and close running clearances were sadly lost. Ironically the fuels which caused the problem have now virtually disappeared from the market.

The size increase to 4.2 litres was obtained by increasing the stroke - always a favoured approach at Jaguar - necessitating the crankpin journals to be reduced in diameter to maintain the same block height.

The supercharged V8 is an impressive performer yet flow through the intercoolers is a little constricted and the Eaton roots supercharger is not very efficient, so it could have been even better. For example, a more efficient screw type of supercharger would provide an immediate gain of around 40 b.h.p. and would make possible quite a lot more than that. Anyone interested in a more detailed explanation of why might care to read the feature about supercharging technicalities found elsewhere on this website.

 


Request A Quote on a ProFit Transmission System - Modern Overdrive Tremec TKO500, TKO600, T5, and T56 systems for 4-spd, 5-spd and 6-speed Conversions



Exclusive "24/7 Customer First"
Technical Support line.  24-hours a day, nights, weekends and holidays when you are most likely to be working on your car.
Industry leading 24-month warranty from date of installation with 2-year installation grace period. Includes 24/7 Customer First Tech Support.
The Driven Man's
24/7 Customer First
is manned by experienced enthusiasts with years of installation experience
--Domestic and International shipping experts.
--Most orders ship complete within   24-hours. 
--Fast freight and overnight service available on all purchases.
 

 
The Driven Man  is a proud authorized distributor for Transmission Technology Corporation, maker of world famous TREMEC manual transmissions.

NOTICES:
Job Openings
Become a Distributor
Become an Installer
 
Jaguar Products  
  Other British Products
   
Home Page Contact Us
About Us How to Buy
4, 5, and 6 speed Analyzers Qualified Installers
Gallery The Driven Man's Collection
Sign Up for our Newsletter Our Ebay Store
Customer Feedback/Testimonies Make Suggestions to us
   
   
   
Visit Our American Car Division
GM Performance Parts
Mopar Performance Parts
Ford Performance Parts
 
 
 
 
Other Links of Interest
 
Featured
Write Up
Jaguar World Monthly Featured Article
The Driven Man
featured article in

"Jaguar World Monthly"
Read Article
HERE
 

Links, Clubs & Events



Latest
Newsletter
Click to sign up for our newsletter
To Subscribe
click on the picture
 
 
  Request A Quote on a ProFit Transmission System - Modern Overdrive Tremec TKO500, TKO600, T5, and T56 systems for 4-spd, 5-spd and 6-speed Conversions
More Fun
Stuff
Photo Galleries and
Installation Pictures
Magazine
Articles
Share Links
with us
Read what our customers have to say
Read what our
customers
have to say
Photo Gallery Magazine Articles Click Here
Web Design by Tri-Cities Web Solutions.  Owner Tina Mellen-Whittimore
Email Us
Request A Quote
(931) 646-4836 ext 104

 

unique visitors counter