PERFORMANCE FOR THE JAGUAR AJ-V8
ENGINE
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The Exhaust System
V8 Sound - Tasteful not Raucous

The original system has quite a severe restriction due to the
shape of the pipes at the point where they rise to pass over the
rear drive-shafts. The sequence of silencers adds further
restriction which saps power at the higher engine speeds.
Strangely Jaguar have silenced the engine to the point where it
is almost too quiet for a high performance car and the
undoubtedly evocative note of the V8 is muted to the point where
it is all but lost. If any engine note was ever intended to be
heard it must be that of the V8 engine.
We like
to think we have created the system that Jaguar would have
produced if they did not have to cater for people who do not
know or care about the differences between a V8 and a flat four.
It recovers the power loss and subtly releases the lovely V8
sound, yet not to the extent that it becomes obtrusive and
spoils the refinement of the car.

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Some History
Let us start by
dispelling the belief still held by a few people that Jaguar just adapted a Ford
designed V8 to create their new power unit. The truth is actually the reverse.
Jaguar designed the engine in its entirety, it is manufactured in the UK, and a
simplified variant is shipped over to the US where Lincoln install it in their
LS model!
Jaguar's
design team started with a clean sheet of paper for this new V8
engine. Nothing carried over from previous engines and the aim
clearly was to produce a class leading power unit with few
compromises. In most respects they achieved success and were
able to devise remedies for the inevitable weaknesses that
emerged with time.
So wide
ranging was the research to determine the best engine format to
carry Jaguar into the 21st century that the program included
building and testing a number of advanced two-stroke engines.
Most impressive was a 3.2 litre V6, lean burn, supercharged,
two-stroke using the Orbital air-assisted injection process. It
produced 350 b.h.p. but emissions and durability proved to be
hurdles that were too difficult to overcome. Although a fairly
conventional V8 was soon perceived as being the best solution,
details like the number of valves to use were resolved in a
series of single cylinder prototypes, echoing the V12 program 30
years or so before. Most modern engines use the four valve
layout but as befits a project aiming for the best solution,
Jaguar's engineers also considered alternative arrangements like
the five valve configuration used so successfully by Yamaha on
their high performance motor cycle engines. No real advantage
could be found that way so progress continued with a more
conventional four valve layout.

A very efficient and compact combustion chamber was achieved by closing up the
angle between the valves from the 47 degrees of the AJ6 and AJ16 engines to a
more ideal 28 degrees, accepting the slight drawback that the head bolts were
situated right under the camshafts so the heads could not be totally
pre-assembled. An incidental advantage of the narrower valve angle is that it
helps to keep the cylinder heads compact, so minimising the weight and package
size of the complete power unit.

Special attention was devoted to the valve train to keep masses as low as
possible, valve stems for example being just 5 mm in diameter. This brings
advantages in three respects: firstly, there is a measurable improvement in fuel
economy due to reduced friction losses; secondly, it is easier to reduce
mechanical noise thereby improving refinement; finally, the mechanical stresses
in the valve train are reduced. The latter point is particularly relevant but to
understand why a short digression is necessary.
Purpose
designed four valve V8 racing engines use a single plane
crankshaft (like an in-line four cylinder) to obtain evenly
spaced firing impulses along each bank to allow for optimum
exhaust tuning, the downside being that the engine shakes
laterally because of unbalanced forces. Even with a regular
firing order such engines are notorious for timing gear problems
associated with severe instantaneous torque reversals, which at
different times have caused much trouble in four valve V8s from
such illustrious names as Coventry Climax, Repco, Cosworth and
Ilmor.
Production V8 engines almost always use a two plane crankshaft
(four crank throws disposed at 90 degree intervals) which
provides good balance but an uneven firing order along each
bank. Because of this a four cam production V8 inevitably has
the cams asymmetrically phased around the axis of each camshaft
as shown in the diagram. This gives rise to irregular loads on
the drive between the crankshaft and the cams and between the
two camshafts on each head.
It is
perhaps then not surprising that on the Jaguar V8 the tensioners
on the secondary camshaft chains in particular have developed a
reputation for being troublesome. In fact it may not be that
there is any weakness in the tensioners themselves, rather that
at certain critical speeds heavy torque reversals on the chain
can produce higher than expected stab loads, a condition which
can probably be exacerbated by some usage patterns. It is
perhaps interesting that the later 4.2 V8 uses more rugged morse
internal tooth primary chains and that when BMW introduced a
similar V8 (four valve, twin OHC, Nikasil bores, sintered
fracture split con-rods) in 1992 they used duplex chains
throughout. Whilst Jaguar's design team, in choosing a single
link chain drive, did specify that it should be rated for heavy
duty, one wonders if there have been any regrets that space
wasn't made to use a duplex chain rather than relying on the
lightweight valve gear to let them get away with the narrower
option?
Of
course, all engines have weaknesses that only become apparent
with time and the engineering of the Jaguar V8 is not without
many positive attributes. The combination of quite large valves
and cam profiles of modest duration, allied, in the case of the
naturally aspirated 4 litre, to a variable timing mechanism
controlling the inlet cams, results in an engine with a
particularly wide spread of torque.
The early
variable timing device was a two state system - either advanced
or retarded over a range of 30 degrees (at the crankshaft).
Retarding the inlet cam eliminated overlap so improving idle and
drive quality at very low speeds and light loads. It also meant
the inlet valve closed later thereby improving power at higher
speeds. In the mid-speed, part to high load range, the cam was
advanced giving early inlet closing to boost torque, the extra
overlap then also providing a degree of 'internal EGR' to reduce
NOx emissions. Later engines use a more advanced system that
optimises the cam phasing within a much wider range of,
incredibly, 48 degrees.
With the
benefit of hindsight the decision to use Nikasil plated cylinder
bores instead of conventional liners might be judged a bad
mistake, but it is one that was understandable and which caught
BMW off-guard as well. The Nikasil process had been used for
years on motorcycle engines and is in common use for F1 and
other racing engines so it is hardly unproven technology. At the
time BMW's exceptionally tight control of oil on the bores was
thought to be a factor in their troubles, which would not apply
elsewhere. In truth, instances of failure of the Nikasil coating
appear to have been induced by poor fuel quality in certain
markets allied to short journey usage, and engines running on
low sulphur fuel would be most unlikely to suffer the problem.
Jaguar resolved service failures in an honourable fashion but
eventually decided to abandon Nikasil and revert to conventional
cast iron liners (from VIN 42776 XK8, 878718 XJ8). The
advantages of light weight and close running clearances were
sadly lost. Ironically the fuels which caused the problem have
now virtually disappeared from the market.
The size
increase to 4.2 litres was obtained by increasing the stroke -
always a favoured approach at Jaguar - necessitating the
crankpin journals to be reduced in diameter to maintain the same
block height.
The
supercharged V8 is an impressive performer yet flow through the
intercoolers is a little constricted and the Eaton roots
supercharger is not very efficient, so it could have been even
better. For example, a more efficient screw type of supercharger
would provide an immediate gain of around 40 b.h.p. and would
make possible quite a lot more than that. Anyone interested in a
more detailed explanation of why might care to read the feature
about supercharging technicalities found elsewhere on this
website.
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